There is a difference between the current production performance and the desired performance. But how can this difference be eliminated? Conducting a gap analysis provides the answer to this question. An analysis is carried out using a predetermined checklist that is based on existing standards and guidelines.

Conducting a gap analysis is a complex process that identifies the shortcomings of the current situation. It is essential to act based on these findings. With a CIP installation, we ensure that this happens, allowing equipment and pipelines to be cleaned without disassembly. Clean production facilities are crucial in the food, beverage, and pharmaceutical industries. We use specialized equipment such as pumps, tanks, and spray heads. This allows us to circulate special cleaning fluids throughout the system, thoroughly cleaning and disinfecting all components. The process is tailored to the specific requirements of the installation. Depending on the degree of contamination, we program the process to perform various cleaning cycles.

Additionally, various objects are analyzed and mapped to determine the capacity of the installation. There are different objects in a production installation that are cleaned using a CIP system. Below are some examples of components we can clean.

• Tanks;
• Pipes;
• Pumps;
• Valves;

The specific objects suitable for cleaning with CIP can vary depending on the application and type of production process. Performing an object assessment is a critical part of implementing the method, a process consisting of several steps:

• Identifying objects;
• Identifying object locations;
• Determining object dimensions;
• Assessing object conditions;
• Assessing surface finishing;
• Identifying dead spots;
• Assessing material compatibility;
• Assessing validation procedures.

Thoroughly assessing objects can ensure that the CIP system is designed effectively. This allows each object to be cleaned properly and meet the applicable hygiene standards.

The result of a gap analysis is an action plan to bridge the gap and achieve the desired performance. This action plan is used to improve processes and identify compliance requirements. With CIP installations, we clean equipment and pipelines quickly, efficiently, and cost-effectively. The benefits include cost and time savings, increased productivity, and a reduction in the required materials.